Week_3 assignments

This week need to do two main assignments:

1- To characterize the local fab lab laser cutting machine parameters with my lab mates like: focus, cutting speeds and power for diffrerent materials, kerf and etc.

2- To document our work to the group work page and reflect on my individual page what I learned.

3- To design and cut a parameteric construction kit considering the kerf calculations. The kit has to be assembled multiple ways.

4- To cut something on the vinyl cutter.

So let's cut our way into this week ^^.


Group assignments

We had an overview abot the use of laser cutting machine and how it works and what varaity of material can be cut using the machine.

We started testing the cutting power and speeds for various materials. I workerd with 6mm plywood, 5mm transparent acrylic, felt and green leaves thanks to a friend Dina Ali who suggested the idea.

I like I said I tested felt and green leaves I wanted to try the dotting process to cut a path of dots in the felt to be cut later.

I tried using the engraving process on a green leaf but I found it could better speed cut it.

And this our group assignment outputs of using various materials:


My construction kit

I used Fusion 360 parametric design to make the construction kit listing these parameters

Before designing the kit I thought about what the shapes of the pieces should be like. I figure that each construction kit has two main cattogeries of pieces which are: Pivot connecting pieces and linkage pieces and to make your kit more flexable you need to have varaity of pivot connection pieces.

So I designed these pivot connection pieces there are two types: on 2.5D piece and 3D piece (which is made out of 2 pieces).

I designed two main linkage pieces:

After I design the kit on fusion I exported the sketches as dxf files and the imported them to LaserWorks.

Then I downloaded the file to the machine and fabricated it.

Here is my construction kit Hero shot where I invited my friends to play with the kit to make these funny figures ^^.

Parametric living hinge box

I wanted to make a parametric desined living hinge box. So I followed this tutorial

Living hinge hero shot ^^.

Vinyl cutting

This week I was bad at time management so I didn't have the chance to make this assignment but I will do it no matter what.

You can download my files from here: